Target Group
Those who might benefit from attending this workshop include:
- Engineers, managers, supervisors, maintenance support, manufacturing personnel and change agents.
- Organizations at any level of a lean journey, either in the beginning stages or in more intermediate phases.
(Pre) Knowledge
This workshop assumes you are familiar with basic lean terms or delegates have attended the Lean / Sigma introduction course
Global Contents
Total Productive Maintenance is a new way of looking at maintenance, or conversely, a reversion to old ways but on a mass scale. In TPM the machine operator performs much, and sometimes all, of the routine maintenance tasks themselves. This auto-maintenance ensures appropriate and effective efforts are expended since the machine is wholly the domain of one person or team. TPM is a critical adjunct to lean manufacturing. If machine uptime is not predictable and if process capability is not sustained, we cannot produce at the velocity of sales. One way to think of TPM is “deterioration prevention”. It is a proactive approach that essentially aims to prevent any kind of slack before occurrence. Its motto is “zero error, zero work-related accident, and zero loss.”
Methods
ATS courses are given by highly qualified trainers, with practical knowledge, in professional ATS training centres or On-Site. Prior to the course an intake conversation can take place to define the participant(s) and the company’s requirements. Presentations (theory and examples) as well as practical exercises bring the courses to life. ATS courses are interactive; the trainer will always make sure the training contents link back to your situation.
Specific Contents
- TPM – Total productive Maintenance
1.The TPM Structure
2.Fundamental goals Of TPM
3.Maximizing equipment effectiveness.
4.Building an effective team
5.Employee involvement
6.Promoting TPM through motivational management
7.OEE – a world-class performance measure
8.The demands of Lean organisations
9.Understanding the 6 big losses relating to Availability, Performance & Quality
10.Improving equipment reliability
11.Developments in maintenance strategy
12.Collecting, displaying & analysing OEE data
13.Structured improvement approaches
14.Examples & case studies - Autonomous maintenance
1.The importance of operator involvement
2.The seven steps of Autonomous Maintenance
3.Links with ‘5S’ Workplace Organisation
4.Co-ordination of maintenance activities
5.Organisation & Visual Management
6.Continuous Improvement & developing operator involvement - Implementation and management
1.Implementation strategy
2.Getting started
3.Changing roles & responsibilities
Total Productive Maintenance (TPM)
Course Details
Datum: Auf Anfrage
Ort: Germany
Preis:EUR 2040
Datum: Planning op aanvraag, 4 dagen
Ort: Netherlands
Preis: EUR 2040
Datum: Planning op aanvraag, 4 dagen
Ort: Belgium
Preis: EUR 2040
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